Manufacturing

The measure of success

BrightAI for Manufacturing

AI-Powered Optimization for Manufacturing Operations

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Measure by Latham brings pool liner and cover measuring into the digital age. Leveraging the power of artificial intelligence, this system is revolutionizing the industry and rapidly making manual measuring obsolete.

Scott Rajeski, President and CEO, Latham Pool

Challenge

Installers face time and labor challenges in measuring pool covers and liners, while manufacturers struggle with inaccurate data that leads to delays and reduced productivity. BrightAI partnered with Latham Pool to revolutionize this process—delivering speed, precision, and cost savings while improving throughput.

A tape measure stands vertically in a swimming pool, indicating a depth of about 36 inches. The pool has blue and white mosaic tiles under clear water. The edge features textured stonework.

Solution

The Stateful Operating System (OS) streamlines operations and enhances manufacturing efficiency.

A sleek, cylindrical white object with two rectangular extensions on either side against a black background. The extensions have circular openings. The object resembles a modern, minimalist mechanical or electronic device.
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Business Impact

Accuracy

Significantly reduces downtime and manual errors.

Speed

Improves operational speed and workflow efficiency.

Precision

Delivers precision measurements that enhance production outcomes.

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What We Enable

Monitor: Real-time measurements capture every pool feature and point with unmatched accuracy, ensuring comprehensive data collection.

Diagnose: Advanced AI detects potential issues during measurement, prompting for additional data to prevent downstream problems.

Act: Automatically integrates measurement data into production systems for precise safety cover orders, reducing manual effort and errors. Real-time uploads streamline manufacturing processes, cutting lead times and minimizing human error.

What We Deliver

Stateful AI Hub: Processes multimodal sensor/laser data to deliver accurate measurement and laser scanning in the new manufactured M1 scan equipment designed and built for this innovation.

Admin Web Portal: Streamlines workflows by integrating digital measurements directly into production systems, reducing manual entry and order errors.

iPad App: Syncs with the M1 scanner for real-time data capture, ensuring on-site accuracy and operational efficiency.

Autonomous Robotics Scanner: Creates digital twins in real-time, revolutionizing precision measurements and eliminating manual errors.

The Future

Latham Pool plans to scale its AI-powered measurement technology across operations, modernizing the pool measurement process on an industry-wide scale. This expansion aims to set a new benchmark for precision, efficiency, and customer satisfaction in the pool industry.

Read the full Impact Study
Pest Control

Solving the problem by being ahead

BrightAI for Pest Control

AI-Powered Pest Management for Food & Pharma

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The feedback from the food and beverage industry has been outstanding. Customers see the clear benefits in reducing risks to their brands and avoiding costly downtime. This technology prevents issues before they arise.

Claire Larcombe, Global Portfolio Director, Pelsis

Challenge

Traditional pest control methods depend heavily on manual inspections, leading to delayed detection, safety risks, and compliance challenges—particularly in sensitive food and pharmaceutical environments. BrightAI partnered with Pelsis, a global pest control leader, to revolutionize pest management with real-time AI monitoring.

Person in a hazmat suit and protective gear holds a spray wand, walking through a warehouse aisle. They carry a blue and yellow container. Shelves filled with various items line the sides of the aisle.

Solution

The Stateful Operating System (OS) redefines pest control with an ahead-of-the-curve “monitor, diagnose, act” cycle that prevents issues before they arise.

A smartphone and laptop display an app interface for insect monitoring in a warehouse. The laptop shows current analysis with charts, alerts, and device info. The smartphone shows the same app with a log and alerts visible.
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Business Impact

Efficiency

Reduces manual inspections, improving efficiency and response times.

Safety

Enhances safety and compliance while minimizing chemical interventions.

Protection

Protects product quality and reduces risks for brands in food and pharma.

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What We Enable

Monitor: Digital insect light traps (ILTs) equipped with sensors and cameras deliver continuous real-time monitoring, alerting operators to potential infestations before they escalate.

Diagnose: Advanced AI identifies pest trends and species early, enabling swift diagnosis of problems and reducing the need for reactive measures like toxins.

Act: Field technicians are guided to specific hotspots for targeted interventions, ensuring faster responses and improved outcomes while minimizing chemical use.

What We Deliver

Stateful AI Hub: Automates pest activity monitoring in ILTs, providing real-time insights and freeing technicians to focus on critical areas.

Web Portal: A centralized platform for tracking pest trends, generating reports, and ensuring compliance across multiple sites.

Technician App: Guides field technicians to specific glue boards and areas requiring intervention, optimizing response times.

Multi-Pest Detection System: High-resolution cameras and AI automate insect counting and species identification, reducing manual inspections and pesticide use.

The Future

Pelsis is set to expand its real-time pest monitoring capabilities across additional countries by 2026. This proactive approach will set new standards for environmental safety and operational efficiency in pest management worldwide.

Read the full Impact Study
Power Grid

More inspections. More intelligence.

BrightAI for Power Grid

AI-Powered Inspection for Power Grid Operations

Silhouetted power lines and towers stretch across the horizon against a vibrant sunset sky, with hues of orange and yellow blending into darkening tones near the edges.
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BrightAI’s innovative approach with Stateful OS is a game-changer for us. It addresses our real-world challenges, from automating operations in the field to unlocking new business with autonomous inspections. Stateful OS truly unlocks the art of the possible, transforming the power grid inspection industry.

Mike Adams, CEO, Osmose Utilities Services

Challenge

Today’s power grid is typically inspected only once every 10 years, leaving critical infrastructure vulnerable to emerging threats. BrightAI’s innovative AI solutions radically change the economics and operations of power grid management, enabling more frequent inspections and unlocking grid-wide visibility and intelligence. By partnering with Osmose Utilities Services, BrightAI will deliver autonomous systems and workforce AI tools needed to take proactive actions, mitigate extreme weather threats, and prevent power outages.

Teamwork electrical engineer and tablet in power station with sunset for electricity transmission and tower check

Solution

Leveraging autonomous inspection systems and multimodal edge AI, Stateful OS will enable real-time, comprehensive inspections across vast networks. This technology increases power grid inspection productivity, quality and safety, while empowering utilities to respond swiftly to threats and ensure uninterrupted power delivery.

A drone flies close to a tall utility pole with power lines against a blue sky. The drone has four rotors and a sleek, modern design. The utility pole features several insulators and wires.
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Business Impact

Efficiency

Increases inspection frequency and efficiency.

Savings

Reduces downtime and maintenance costs.

Resilience

Enhances safety and increases power grid resilience.

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What We Enable

Monitor: Autonomous drones equipped with advanced sensor packages will provide large-scale, higher-frequency grid inspections, identifying potential risks in real time.

Diagnose: AI-powered analytics will detect defects and optimize inspection schedules by correlating field data with historical trends.

Act: Wearables and copilots will guide field teams with real-time data and AI-driven insights, enabling faster repairs and proactive maintenance.

What We Deliver

Autonomous Drone Inspection System: Conducts efficient, large-scale grid inspections with AI-driven defect detection and real-time data collection.

Workforce AI Wearables: Hands-free devices automate field data collection and provide real-time AI guidance, improving productivity, safety and efficiency.

Copilot: Offers field teams hands-free access to data and expert guidance, powered by Stateful OS, with an evolving knowledge graph.

The Future

BrightAI’s autonomous inspection systems will expand nationwide, integrating fixed-wing drones and real-time AI capabilities by 2026. This evolution will deliver comprehensive, proactive grid management, further improving safety and cost-effectiveness.

Water Pipeline

Intelligence in motion

BrightAI for Water Pipeline

AI-Powered Inspection and Rehabilitation for Water Pipelines

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BrightAI’s Augmented Cut technology ensures precise lateral reinstatements without damaging the host pipe or liner. This game-changing reliability helps us get the job done right every time.

Jim O’Brien, Senior Equipment Manager, Azuria

Challenge

Aging water infrastructure poses persistent challenges, including manual assessments, errors, and costly rework that delay timely rehabilitation. BrightAI partnered with Azuria Water Solutions to address these issues by enabling precision, speed, and proactive capabilities in pipeline inspection and rehabilitation.

Worker wearing a white helmet and orange vest entering a manhole next to a large vehicle. A yellow flexible duct is attached, running into the manhole, with equipment set up around the opening. The scene takes place on a street with marked pavement.

Solution

The Stateful Operating System (OS) enables a proactive approach to pipeline maintenance, transforming operations from reactive problem-solving to streamlined autonomy.

water pipeline industry solution spot
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Business Impact

Acceleration

Accelerates project timelines by reducing manual intervention.

Precision

Improves precision in inspections, cutting, and repairs.

Cost Reduction

Minimizes costly rework and ensures faster job completion.

Productivity

Increases productivity with crews and technicians increasing their capacity to inspect more miles of pipeline.

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What We Enable

Monitor: The robot conducts a pre-scan, creating a digital twin with PACP codes and pipe geometry. This real-time data unlocks a deep understanding of pipeline conditions.

Diagnose: Stateful OS analyzes the pipeline’s readiness for relining and flags detailed measurements, precise lateral locations, and any potential issues.

Act: With accurate data, operators confidently assess the conditions, reline, make precise cuts within the pipe system while completing jobs faster.

What We Deliver

Stateful AI Hub: Automates complex tasks like identifying pipe geometry and PACP codes, reducing the skill requirements and enabling efficient, precise relocation.

Autonomous Inspection Portal: A cloud-based portal where clients can review project data, access reports, and approve work remotely, streamlining processes.

Stateful Multimodal Robot Head Unit: Enhances visibility and data collection while guiding the robot down the pipe for pre-inspection and relining.

Truck App: Field engineers can monitor the robot's activity in real-time. Cleaning crews can swiftly identify and address red flags before liner installation.

Augmented Cut: Infrared and camera technology assists operators in precisely locating and cutting laterals after relining pipes and ensuring accuracy.

The Future

BrightAI is set to transform pipeline rehabilitation with fully autonomous features in the future. This evolution will empower Azuria to harness AI-driven autonomy, delivering faster, more cost-effective, and reliable pipeline management worldwide.

Read the full Impact Study
HVAC

Making the call before the call

BrightAI for HVAC

AI-Powered Efficiency and Monitoring for HVAC Systems

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My favorite thing about ComfortAI is that it eliminates the guesswork. Now, I have all the service and maintenance data I need right on my tablet, making my job much easier.

Justin Steere, Service Technician, Hutchinson

Challenge

Limited visibility has kept the HVAC industry reactive, driving up costs and inefficiencies. BrightAI partnered with Horizon Group Holding to transform operations, enabling proactive maintenance and repairs through real-time monitoring and AI insights while driving efficiency and productivity.

Two construction workers wearing helmets are at a site. One, with purple braided hair, stands facing away, hands on hips. The other, with a beard and clipboard, gestures upward. They are near an outdoor HVAC unit.

Solution

The Stateful Operating System (Stateful OS) transforms HVAC operations by shifting from a reactive “get called, go fix” approach to a proactive “monitor, diagnose, act” cycle.

A laptop displays a dashboard with statistics and graphs on active tickets, alerts, and units offline. A smartphone next to it shows alerts and a status update. The color scheme includes blue, red, and white elements.
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Business Impact

Efficiency

Smart dispatch decisions save both time and costs.

Accuracy

Real-time diagnostics improve first-time fix rates, reducing service inefficiencies.

Retention

Productivity improves with fewer callbacks and unnecessary dispatches, streamlining service operations.

Productivity

Customer satisfaction skyrockets with seamless system monitoring and proactive maintenance. Increases retention and lifetime value.

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What We Enable

Monitor: Leveraging multimodal sensors installed on HVAC equipment and real-time edge AI computing, ComfortAI provides 24/7 monitoring of HVAC systems, alerting potential failures before they occur.

Diagnose: The platform correlates sensor insights with historical data to diagnose root causes at machine speed, helping providers resolve issues with precision.

Act: ComfortAI’s real time monitoring delivers critical alerts on the machines behavior and operation enabling more intelligent dispatch decisions and enabling labor leveling with technicians.

What We Deliver

HVAC Monitoring Hardware: Multimodal sensors continuously monitor critical parameters and threshold performance, such as temperature, run time, voltage, leaks, and system usage, delivering actionable real time insights.

Admin Web Portal: A centralized platform for operations to prioritize tickets, optimize truck rolls, and reduce maintenance costs.

Technician App: Live data and guided workflows empower technicians to execute installations and repairs efficiently, improving first-time fix rates and validation the equipment is running at optimal performance.

Mobile App: Homeowners gain visibility into their system's health, receiving timely alerts to reduce unexpected service calls.

The Future

BrightAI is scaling ComfortAI’s reach in 2025 with partners in the HVAC industry as well as vertical markets. As the platform expands, the HVAC industry will unlock the full potential of connected AI-driven operations, delivering unprecedented reliability, cost efficiency, and customer satisfaction.

Read the full Impact Study